How To Set-up A Rotary Die Shop
Introduction
Launching a rotary die shop requires precision equipment, skilled operators, and a streamlined workflow to meet the demands of high-speed corrugated packaging production.
YITAI’s One‑Stop Die Making Solution guides you from facility planning to full-scale rotary die production.
Step 1: Choose Rotary Die Production
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Used for: High-speed rotary die-cutting lines
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Substrate: Corrugated sheets, flexible materials
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Common in: Large-volume corrugated factories
Tip: Start with flat dies for smaller production runs, then expand into rotary dies for higher volumes.
Step 2: Workshop Planning & Utilities
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Floor space: ~300–500 m²
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Electrical: Three-phase power (380 V), minimum 100 kW
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Ventilation: Fume extraction systems for laser and cutting areas
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Layout zones: Rotary laser area, CNC router, rule processing, assembly, QC, storage
YITAI provides tailored floor plans to match your equipment and space.
Step 3: Complete Equipment Configuration
Rotary Die Production Process & Equipment
| Process | Equipment | Purpose |
|---|---|---|
| Rotary Board Cutting | Rotary Laser Cutter, CNC Rotary Router, Rotary Laser Plywood | Cuts curved die board precisely for rotary shells |
| Rotary Rule Processing | Rotary Rule Bending Machine, Rotary Cutting Rules | Shape and notch steel rules according to die design |
| Manual Adjustment & Assembly | Manual Bender, Grinding Tools, Jig Saw | Adjust complex or fine-shaped rules; ensure accurate installation |
| Shell Handling & Rule Mounting | Shell Handling & Rule Mounting Tools | Mount die board and rules onto rotary shell |
| Accessory Integration | Notchers, Rubber/Sponge Cutting Tools | Add ejection rubber and precision cuts |
All machines feature user-friendly software and come in starter or professional packages.
Step 4: Die-Making Consumables & Accessories
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Steel rules: Cutting, creasing, perforating
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Rotary rubber: Ejection material
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Rotary die boards: High-grade plywood
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Assembly tools: Rule holders, nails, adhesives
Starter kits available for immediate use.
Step 5: Operator Training & Startup Support
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Machine delivery & installation
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On-site or remote training
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Multilingual manuals
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Sample files & standard die templates
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Ongoing after-sales support
Your team can be production-ready within days.
Step 6: Suggested Staffing Structure
| Role | Quantity | Notes |
|---|---|---|
| Laser technician | 1 | Rotary laser cutting |
| Rule bending technician | 1 | Operates rotary bender |
| Assembler | 1–2 | Install rules and rubbers |
| Supervisor | 1 | Oversees production & QC |
| Sales/support | Optional | Customer communication |
4–6 people can efficiently manage a rotary die shop.
Why Choose YITAI’s One‑Stop Rotary Die Solution?
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40+ years of industry experience
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Complete rotary die setup capabilities
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Customized equipment packages
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Training & installation support
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Full material supply chain
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Scalable solutions – from starter kits to full automation
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Serving customers in 80+ countries
